From Lunchtime Run to Maintenance Masterclass: How a Jog Turned Into a Customer Project


Success Story from the Bannwil Pump Station: Precision, Efficiency, and Partnership with simatec

 

At the Mülifeld pump station in Wangen an der Aare, a major challenge was on the horizon: After an impressive 50 years of operation, a spherical roller bearing in a screw pump had to be replaced. A task where experience, precision, and professional tools are essential — and exactly where simatec stepped in.

How It All Started: From Jogging Trail to Customer Assignment

Sometimes, success stories start in the most unexpected ways. The simatec team often takes a midday jog together through the region. On one of these runs, they spotted a massive 9-ton dismantled screw lying on the grass outside the Mülifeld station — next to it, a spherical roller bearing. Naturally, curiosity kicked in.

A brief chat with staff revealed: A new bearing was soon to be installed — but the necessary tools were missing. Although the customer had already built a custom handling device, they were looking to hire an external expert for the actual installation.

Customer on installation day:

"Just 15 minutes after your jog, you already contacted us about the bearing."

That spontaneous encounter became a true opportunity — thanks to a prompt, professional follow-up. From the initial contact to the successful installation, one thing became clear: Proactive support and proximity to the customer pay off.

simatec in Action: Tools That Deliver Results

For the installation of the new spherical roller bearing (SKF 24148 CC/W33, 79.2 kg), simatec relied on its proven technologies:

 

simatherm IH 125 – Precise Induction Heating

Using the IH 125, the bearing was heated uniformly to 140 °C. The multi-step induction process allowed for a stress-free and exact fit on the shaft — no force, no guesswork.

Mehr über den IH 125 →  das IH 125

 

simatool BHT – Safe Handling of Heavy Bearings

With the simatool Bearing Handling Tool, the large bearing was moved and positioned securely. The customer was impressed — both with the tool’s performance and the on-site training provided by simatec staff.

Mehr über das BHT →

 

World of Maintenance App – Full Digital Control

The heating process was monitored and controlled via the World of Maintenance App. The technician managed the entire operation through their smartphone — efficient, mobile, and fully documented.

Mehr zur App →

Hands-On Collaboration: When Technology Meets Practice

A highlight of the day was the on-site training during the installation. The customer was actively involved — experiencing first-hand how easy, safe, and fast a bearing can be installed using the right tools. Close coordination with the simatec team ensured a smooth process and maximum learning effect.

From Coincidence to Customer Success

This story clearly illustrates the power of flexibility, customer proximity, and fast response times. What began as a chance encounter during a jog evolved into a textbook example of proactive service.

 “Simple, fast, safe and professional installation — the customer was absolutely happy.”

What’s Next?

The next project is already planned: When it’s time to install the screw pump, simatec will be on site again — and once more deliver professional maintenance solutions that make a difference.