something
5 tools 5 minutes

Redefining Maintenance Speed


In the fast-paced world of industrial maintenance, time isn't just money: it’s the difference between a smooth operation and a costly shutdown. We recently put our simatec tools to the ultimate test: a high-speed "Maintenance Parcours."

The Challenge: Complete five essential bearing handling tasks using five different tools. 

The Result: A full circuit finished in just 5 minutes and 15 seconds.

Here is how we optimized the workflow:

1. Precision Entry: The Fitting Tool 33 (FT 33)

We kicked things off by mounting a bearing using the FT 33. Instead of "guessing" with a hammer and potentially damaging the raceways, the FT 33 ensured the mounting force was perfectly distributed. It’s about being controllable, not just forceful.

More about FT 33

2. Rapid Removal: The Bearing Puller 61 (BP 61)

To show the versatility of our kits, we immediately pulled that same bearing. The BP 61 makes quick work of deep groove ball bearings without needing to dismantle the entire shaft, keeping the workflow lean and fast.

More about BP 61

3. The Power of Heat: IH045 Bearing Heater

For the mid-sized bearings, we put the hammer away. Using the IH045, we heated the bearing for a perfect shrink-fit installation. This is the gold standard for maintenance; it eliminates mechanical stress on the component and took only seconds to reach the ideal temperature.

More about IH045

4. Heavy Duty Handling: Bearing Puller 160 (BP 160)

The "heavy lifter" of our session was the BP 160. Even with a larger, more stubborn bearing, the removal was completed in just 90 seconds. While larger pulls usually cause bottlenecks in the workshop, the ergonomic design of the BP 160 keeps the clock ticking in your favor.

More about BP 160

5. The Finishing Touch: Seal Puller SP 50

Finally, we tackled the seals. Often an overlooked part of the process, removing seals can be a messy, frustrating task. With the Seal Puller, we popped the seal in 20 seconds, leaving the shaft pristine and ready for the next cycle.

More about SP 50

Why It Matters

This circuit proved that when you have the right tool for every specific stage of the bearing life cycle, you don't just work harder, you work smarter. By reducing a multi-stage maintenance task to just over five minutes, simatec tools allow your team to:

 

  • Minimize Downtime: Get machinery back running faster.
  • Increase Safety: Proper tools mean fewer slips and accidents.
  • Extend Asset Life: Precision handling prevents premature bearing failure.


Is your workshop running at this speed? Explore the full range of simatec maintenance tools and turn your hours of maintenance into minutes.